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Annals of Occupational Hygiene Advance Access originally published online on April 21, 2005
Annals of Occupational Hygiene 2005 49(6):503-510; doi:10.1093/annhyg/mei011
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Published by Oxford University Press


Original Article

Evaluation of Misting Controls to Reduce Respirable Silica Exposure for Brick Cutting

BRYAN R. BEAMER1,*, STANLEY SHULMAN2, ANDREW MAYNARD2, DENA WILLIAMS3 and DANIEL WATKINS2

1 University of Wisconsin-Stout, PO Box 790, Menomonie, WI 54751, USA; 2 Division of Applied Research and Technology, National Institute for Occupational Safety and Health, Centers for Disease Control and Prevention, 5555 Ridge Avenue, Cincinnati, OH 45213, USA; 3 Division of Nutrition and Physical Activity, Center for Chronic Disease Prevention and Health Promotion, Centers for Disease Control and Prevention, 4770 Buford Highway, NE Atlanta, GA 30341-3717, USA

* Author to whom correspondence should be addressed. Tel: +1 715 232 5178; fax: +1 715 232 5236; e-mail: beamerb{at}uwstout.edu

It is estimated that more than 1.7 million workers in the United States are potentially exposed to respirable crystalline silica, with a large percentage having been exposed to silica concentrations higher than the limits set by current standards and regulations. The purpose of this study is to characterize the use of water-misting engineering controls to reduce exposure to respirable crystalline silica for construction workers engaged in the task of brick cutting. Since data concerning the efficacy of engineering controls collected at worksites is often confounded by factors such as wind, worker skill level, the experiments were conducted in a laboratory environment. A completely enclosed testing chamber housed the brick-cutting saw. Respirable dust concentrations were measured using the Model 3321 Aerodynamic Particle Sizer®. Specifically, the laboratory experiment was designed to compare dust suppression through water misting using conventional freely flowing water techniques. Brass atomizing nozzles with three flow rates were used for making this comparison: low (5.0 ml s–1 or 4.8 gal h–1), medium (9.0 ml s–1 or 8.6 gal h–1) and high (18 ml s–1 or 17.3 gal h–1). The flow rate for freely flowing water, using manufacturer-supplied equipment, was 50 ml s–1 (48 gal h–1). The experiment consisted of five replications of five samples each (low-misting, medium-misting, high-misting, freely flowing water and no control). The order of sampling within each replicate was randomized. Estimates of dust reduction showed that low-misting nozzles reduced the respirable mass fraction of dust by about 63%, medium-misting nozzles by about 67%, high-misting nozzles by about 79% and freely flowing water by about 93%. Based on these results, it may be feasible to use misting to control respirable silica dust instead of freely flowing water. This strategy is of practical interest to the construction industry which must frequently limit the amount of water used on construction sites.

Keywords: construction • dust control • misting • silica • masonry cutting


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Annals of Occupational Hygiene at Volume 50: Many Achievements, a Few Mistakes, and an Interesting Future
Ann. Hyg., November 1, 2006; 50(8): 751 - 764.
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