Annals of Occupational Hygiene Advance Access originally published online on October 27, 2004
Annals of Occupational Hygiene 2004 48(8):715-721; doi:10.1093/annhyg/meh067
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© British Occupational Hygiene Society Published by Oxford University Press;
Simultaneous Sampling of Peroxyacetic Acid and Hydrogen Peroxide in Workplace Atmospheres
INRS, BP 27, 54501 Vandoeuvre Les Nancy Cedex, France
* Author to whom correspondence should be addressed. Tel: +33 3 83 50 20 00; Fax: + 33 3 83 50 87 87.E-mail: gerard.hecht{at}inrs.fr
Received 26 January 2004; in final form 7 June 2004
| ABSTRACT |
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The use of peroxyacetic acid (PAA) in the disinfection processes in the food industry or for medical purposes is increasing. As it is the product of the reaction of acetic acid (AA) and hydrogen peroxide (HP) and coexists with them, and given the fact that the chemical properties of these two substances are not very different from PAA, the sampling and analysis of this substance in working atmospheres is difficult. A specific sampling device was developed. It is composed of: (i) a cassette with quartz fibre filters impregnated with titanium oxysulfate hydrate for the sampling of HP followed by; (ii) a tube filled with silica gel soaked with methyl p-tolylsulfoxide for the sampling of PAA.
The analysis of this silica gel was performed by liquid chromatography with UV detection of the methyl p-sulfone generated by the sampling of PAA. The conservation of the sampling media (before and after sampling) and its efficiency were also checked. From the results of sampling campaigns performed in various workplaces, the relative contributions of PAA, AA and HP to an exposure index, taking into account the atmospheric concentrations and the threshold limit values, were established. This calculation shows that the simultaneous determination of PAA and HP, which the method presented in this paper allows, provides a fairly good estimation of the exposure.
Keywords: peracetic acid hydrogen peroxide simultaneous sampling
| INTRODUCTION |
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Peroxyacetic acid (PAA) is widely used in the food industry for disinfecting buildings and equipment and for sterilizing plastic bottles, particularly those used for packaging fruit juices or sweetened drinks. It is also used for medical purposes, mainly for sterilizing the surfaces of the instruments (ECETOC, 2001
PAA results from a reaction between acetic acid (AA) and hydrogen peroxide (HP):
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Several collection media have been proposed for sampling AA: florisil with high performance liquid chromatography (HPLC) analysis with conductimetric detection (Simon et al., 1989
), charcoal with gas liquid chromatography analysis (NIOSH Manual of Analytical Methods, 1994
), or bubbling in an impinger containing a buffered methyl-p-tolylsulfide (MTS) solution (Hecht and Héry, 2002
). Several methods have also been described for the sampling and analysis of HP in the atmosphere (OSHA, 1990
; Hecht et al., 1999
; Christensen et al., 2000
). They are based on the complexation of titanium (IV). Christensen et al. used a glass frit impregnated with titanium tetrachloride. The complex is analyzed by molecular absorption photometry at 410 nm. The interference of PAA is minimized if the sampling rate is at least 1 l/min, as the reaction between PAA and titanium tetrachloride is slow and, at this flow rate, little PAA is trapped. This method was adapted as it was convenient for sampling in occupational hygiene (i.e. the use of filters, which are more suited to personal sampling than glass impingers). We used quartz fibre filters soaked with a solution of titanium oxysulfate in sulfuric acid. In the same sampling conditions (flow rate greater than 1 l/min), the interference of PAA is also negligible.
Two methods can be used to measure the concentration of PAA in the atmosphere of workplaces. The first, described by Effkemann et al. (1999)
, is based on the oxidation of 2-([3-{2-[4-amino-2-(methylsulfonyl)phenyl]-1-diazenil}phenyl]sulfonyl)-1-ethanol (ADS) into the corresponding sulfoxide (ADSO) by the action of PAA. The synthesis of the initial reagent is very long and tedious. Furthermore, when Chromabond C18 was impregnated with ADS, a rapid transformation into ADSO occurred within a few days and the analytical values of the blank tubes were not only different from zero but also very scattered, preventing the calculation of a usable mean value. Hence, we chose the second method that was also developed by Effkemann et al. (1999)
. It is based on the oxidation of methyl p-tolylsulfide (MTS) into methyl p-tolylsulfoxide (MTSO) by PAA in the liquid phase. The analysis is then performed by HPLC with detection at 224 nm. The method is simple and easy to use, but not particularly suited to personal sampling because of the use of an impinger for bubbling. This method was chosen as the reference method to which the results obtained in this study were compared.
The aim of the study described in this paper was to develop a new sampling apparatus suitable for workplace assessment, i.e. the use of coated silica gel or filters instead of an impinger, to allow the simultaneous sampling of (at least) PAA and HP with no mutual interference. The principle is based on the following reaction:
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sulfone reaction for the determination of PAA was originally described by Di Furia et al. (1988)
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| MATERIALS AND METHODS |
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Chemicals
All solvents used were of HPLC grade. Ultrapure water was produced by a Millipore Milli-Q system.
- Acetonitrile, SDS ref. 0063721.
- Disodium hydrogen phosphate, Prolabo ref. 28 026.292
- Ethanol, Merck ref. 1.11727.1000
- Hydrogen peroxide (HP), Prolabo ref. 23 619.297
- Methanol, Merck ref. 1.06007.2500
- Methyl p-tolylsulfide (MTS), Aldrich ref. 27 595-6
- Methyl p-tolylsulfoxide (MTSO), Fluka ref. 69422
- Methyl p-tolylsulfone (MTSOO), Acros ref. 127910050
- Peroxyacetic acid (PAA), Fluka ref. 77240
- Potassium dihydrogen phosphate, Prolabo ref. 26 936.293
- Silica gel 0.20.5 mm for chromatography, Merck ref. 1.07733.1000
- Sulfuric acid 95% min. Prolabo ref. 20 700.243
- Titanium oxysulfate hydrate (TiOSO4), Riedel de Haën ref. 14023
- Disodium hydrogen phosphate, Prolabo ref. 28 026.292
Filter coating solution for HP sampling. TiOSO4 2.1 g was dissolved in 50 ml of 0.9 M H2SO4.
Titanium oxysulfate reference solution. The coating solution 2.1 ml was dissolved in 100 ml of molar sulfuric acid.
Silica gel coating for PAA sampling. Na2CO3 106 g was dissolved in 200 ml of water. After complete dissolution, 100 g of silica gel was added. The mixture was dried at 90°C for 8 h, then overnight at 140°C. After cooling, the basic silica gel obtained was then sifted to obtain the 0.250.5 mm range. MTSO (154 mg) was dissolved in 50 ml of methanol; 50 g of basic silica gel was then added to the mixture. The solvent is then evaporated at 50°C under light vacuum.
Absorption solution (for fritted-glass impingers) for the sampling of PAA. The molar MTS solution was prepared by dissolving 2.7 ml of MTS in 20 ml of ethanol; 50 µl of this solution and 50 µl of a pH 7 buffer solution (1.42 g of Na2HPO4 and 1.36 g of KH2PO4 dissolved in 100 ml of water) were then added to 10 ml of a 75/25 ethanol/water mixture.
MTS reference solution. Molar MTS solution 0.5 ml was dissolved in 100 ml of an acetonitrile/water (57/43) mixture.
Sampling materials
- Polyethylene frit 20 µm, Alltech ref. 211404
- Quartz fiber filter (QM-A) 25 mm, Whatman ref. 1851 025
- Sampling cassette: 25 mm, Millipore ref. M000025A0
- SPE 3 ml glass tube: manufactured on request by Supelco
- Teflon frit, pore size 20 µm: manufactured on request by Supelco
- SPE 4 ml polypropylene tube, Alltech ref. 210104
- Quartz fiber filter (QM-A) 25 mm, Whatman ref. 1851 025
Preparation of the cassettes for HP sampling. Two 25-mm quartz fiber filters are placed in the lower part of a cassette at 60°C. They were soaked with 210 µl of the coating solution, then dried for 1 h in a drying oven. The cassette was then closed and was ready for use.
Preparation of the tubes for PAA sampling. Coated silica gel 800 mg was packed into the glass (or polypropylene) tubes between two Teflon frits (or polyethylene frits for the polypropylene tubes).
The cassettes, the tubes and the impingers (separately or connected together) were sampled at a flow rate of 1 l/min, with MSA Escort sampling pumps. This flow rate value is usual for occupational hygiene sampling. In the particular case of our study, two reasons came out in favour of this value:
- According to Christensen et al. (2000)
, under this flow rate, a reaction occurs between titanium oxysulfate and PAA, which would not allow accurate simultaneous sampling and analysis of HP and PAA.
- At a value significantly higher (e.g. 2 l/min), the pressure drop corresponding to the sampling media (coated silica gel + soaked filter) is too high for the technical possibilities of the pump that cannot deliver a constant flow.
Moreover, all the sampling trains were tested before use. All trains with a pressure drop over 5 kPa were dismissed in order to guarantee satisfactory operation of the sampling pumps.
Sample preparation
Immediately after sampling, the cassettes were desorbed with 510 ml of molar sulfuric acid. The solution was then made up to 10 ml. After sampling, 5 ml of acetonitrile was percolated through tube containing the coated silica gel prepared to sample the PAA. The resulting solution was then made up to 10 ml with water. The bubbling MTS solution was transferred after sampling to a graduated 20 ml vial. The impinger was rinsed twice with 5 ml of acetonitrile each time, which was added to the graduated vial. It was then made up with an acetonitrile/water (57/43) mixture.
Analytical apparatus
The molecular absorption spectrometry for the analysis of HP was performed with a Perkin-Elmer Lambda 11 at 410 nm.
Two Shimadzu LC-10AT VP pumps were used for the HPLC analysis. The gradient and the data acquisition and processing were controlled by the Varian Star (version 5) software.
A reversed phase Kromasil C18 (Alltech, 250 x 3.2 mm, 5 µm, ref. 62625) column was used to analyze the MTSO and MTSOO. The mobile phase was a 57/43 acetonitrile/water mixture. Detection at a wavelength of 224 nm was performed with a Perkin-Elmer 785 A UV detector. For the analysis of AA a Fast Acid (Biorad 100 x 7.8 mm ref 125-0100) column was used with a 0.25 mM sulfuric acid mobile phase and a Metrohm 732 IC conductimetric detector. This system was used to analyze the solutions resulting from the desorption of coated silica gel or from the bubbling solution.
| RESULTS |
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Laboratory Tests
The first validation test was to check the conservation of silica gel coated with MTSO, and particularly to measure the spontaneous transformation of MTSO into MTSOO. Forty samples were prepared: 20 in polypropylene tubes and 20 in glass tubes. Four series of five were constituted for each of these two types of tubes: the first to be desorbed and analyzed at day D0 (day of preparation), the second at D+4, the third at D+11 and the fourth at D+40. The series desorbed and analyzed previously was analyzed again on the next day when a new series was desorbed. The results are summarized in Tables 1 (polypropylene tubes) and 2 (glass tubes). They are expressed in the form of atmospheric concentrations: it was considered that the samples had been taken for 15 min (reference duration of a TLV-STEL).
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From Tables 1 and 2, it appears that a significant quantity of MTSO is transformed into MTSOO when the silica gel is contained in a plastic tube (0.1 ppm, i.e. a quantity corresponding to about 20% of the TLV-STEL after 40 days). As the transformation inside the glass tube is much slower, this was chosen. Also, it is worth noting that the solution does not evolve in the days following desorption. If the analysis cannot be performed immediately, the analyst has the possibility of treating the tubes and analysing them later.
In the second step, the efficiency of a device allowing the simultaneous sampling of HP and PAA was tested. This comprised a cassette containing filters soaked with titanium oxysulfate to sample the HP followed by a tube filled with silica gel soaked with MTSO to sample the PAA. The connection between the two elements was ensured by means of a silicone rubber seal. This device is shown in Fig. 1. The HP/PAA mixture was generated by depositing a known quantity of commercial PAA on a fibre filter, which was connected above the cassette/tube device. A stream was established through this assembly with a pump at a flow rate of 1 l/min to vaporize the liquid. The flow rate chosen was high enough to allow the PAA to transit the filter soaked with titanium oxysulfate with no reaction, thus taking into account the recommendations of Christensen et al. (2000)
. Owing to the technical characteristics of the pumps used and the pressure drop induced by the sampling media, it was not possible to perform these tests at a higher flow rate.
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In parallel, the same quantity of PAA was injected directly into:
- a solution of titanium oxysulfate, the analysis of which gave the total concentration of peroxides (HP and PAA) in the deposited sample; and
- a solution of MTS in which the MTSO was analyzed and which yielded the concentration of PAA in the deposited sample. This MTS
MTSO reaction was preferred as a reference to the MTSO
MTSOO reaction because the latter does not work properly in the liquid phase.
Five concentrations were tested. For each concentration, four cassette/tube devices, four titanium oxysulfate references and four MTS references were taken or prepared.
The results are summarized in Table 3. The results of the reference analysis are expressed in concentrations (ppm) corresponding to a 15-min sampling (same convention as in Tables 1 and 2). The results of the cassette and tube are expressed in percentage of the corresponding reference (difference between total peroxide concentration obtained from the titanium oxysulfate reference and the MTS reference for the cassette [HP], and the MTS reference for the tube [PAA]). For the sampling of HP, the efficiency of the cassette is
92% (8795%), which is consistent with the previous results of Hecht et al. (1999)
obtained for sampling on silica gel coated with titanium oxysulfate. For the sampling of PAA, the efficiency of the tube is
96% (9497%).
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The conservation of the PAA sampled on the tubes was also checked. Twenty-five were sampled according to the same method as in the previous experiment. The quantity was chosen to correspond to an atmospheric concentration close to the TLV-STEL sampled for 15 min. In parallel, five reference samples (MTS solution into which the same quantity of PAA was directly injected) were also prepared and analyzed on day D0. The 25 tubes were then separated randomly into five series of five and desorbed and analyzed on D0, D+3, D+8, D+21 and D+35. The series desorbed and analyzed previously were again analyzed the next day when a new series was being desorbed.
The results are summarized in Table 4. Despite the quantity of PAA remaining constant in the desorbed solutions, the recovery rate does, however, decrease slowly but regularly from D0 to D+35. It was therefore considered that it would be better to treat the tubes in the few days after the sampling. This method was adopted in the field study described below.
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Test in the field
The method was validated during an exposure assessment campaign in four factories manufacturing aromatized mineral waters and in three hospital dispensaries where solutions for injection were prepared under insulators. A total of 144 comparative samplings was carried out. The principle of these comparative samplings is described in Fig. 2. Each sampling point is composed of a tube containing silica gel impregnated with MTSO and a impinger containing the MTS solution in parallel. The inlets of these two sampling apparatus are connected to the outlet of a cassette for the sampling of HP via a T-shaped joint. Each of the two sampling apparatuses placed in parallel is connected to a sampling pump at a flow rate of 1 l/min. For technical reasons, all these samples were taken statically at fixed locations.
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The relationship between the 144 pairs of values is shown in Fig. 3:
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The reaction between PAA and MTS produces AA:
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INRS has proposed limit values for PAA. These values, used in association with the values for HP and AA proposed by the HSE (2002)
to calculate two different EIs, were:
- established with LVHP = 1 ppm (HSE TWA LV), LVPAA = 0.2 ppm (LV TWA proposed by INRS) and LVAA = 10 ppm (HSE TWA LV);
- established with LVHP = 2 ppm (HSE STE LV), LVPAA = 0.5 ppm (STE LV proposed by INRS) and LVAA = 15 ppm (HSE STE LV).
From Figs 5 and 6, it can be seen that the contribution of AA to the global indices is low and tends to decrease as the exposure level increases (from 9 to 2% for the long-term index, and from 8 to 3% for the short-term index). In such conditions, the device proposed in the present study, which only allows the simultaneous measurement of PAA and HP exposure, can be considered as sufficient at around the limit value to provide a fairly good estimation of exposure. Nevertheless, given the limited contribution of AA to the EI, such an estimation can probably be considered as sufficient in most cases. This relative imprecision is, however, to a large extent offset by the convenience of use of the method.
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The method is easy to use. No special protection of the sampling pumps against the corrosive vapours due to the impregnation of the filters used for sampling HP with sulfuric acid is necessary. These potential vapours would be neutralized by the highly basic properties of the coated silica gel used for the sampling of PAA. The attention of industrial hygienists using this method should be drawn to the fact that although the PAA sampling tube stores well, the HP filters should be desorbed immediately after sampling because the complex formed is stable only in solution. This drawback is minor as this desorption is easy to perform. This method has been described in detail in the paper devoted to its development (Hecht et al., 1999
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